Why you should consider Servo Motion technology for your next project ?

In industries ranging from manufacturing to robotics, the ongoing drive toward efficiency, precision, and sustainability has spurred the transition from traditional fluid-based technologies to advanced servo motor systems. As automation becomes more integral to modern production lines, the shift to servo motors offers compelling advantages across multiple aspects of operations.

Here’s a closer look at why businesses are increasingly opting to replace fluid-based technologies with servo motor solutions:

1. Enhanced Precision and Control

One of the most significant benefits of servo motor technology is the precision it offers. Unlike fluid power systems that rely on hydraulic or pneumatic pressures to control movements, servo motors use electrical signals for precise control over speed, torque, and position. This high degree of accuracy is essential in industries like automotive manufacturing, aerospace, and medical devices, where even the smallest variation can lead to product defects or system failures.

With servo motors, manufacturers can easily adjust and fine-tune movements in real-time, ensuring that each cycle is consistent and accurate. This level of control is difficult, if not impossible, to achieve with fluid-based systems, where variations in pressure or temperature can cause fluctuations in performance.

2. Reduced Maintenance and Operational Costs

Fluid-based systems, particularly hydraulic and pneumatic solutions, require regular maintenance to ensure smooth operation. Leaks, contamination, and wear and tear on seals and components are common issues that can lead to costly downtime. Moreover, hydraulic fluid often needs to be replaced and disposed of, which can be both expensive and environmentally hazardous.

On the other hand, servo motors are solid-state electrical components that typically require far less maintenance. They have fewer moving parts, and their reliability is much higher compared to fluid-based systems. The absence of fluid also eliminates the risks associated with leaks and contamination. The long lifespan and low maintenance requirements of servo motors help businesses save on operational costs over time.

3. Increased Energy Efficiency

Energy efficiency is a critical consideration for companies looking to reduce operational costs and meet sustainability goals. Fluid-based systems, especially hydraulic systems, often waste energy through heat dissipation and pressure losses. In contrast, servo motors are much more energy-efficient.

Servo systems adjust their energy consumption based on the specific needs of the operation, drawing only the required amount of energy. This variable-speed operation is far more efficient than fluid systems, which typically require a constant supply of energy to maintain pressure levels, even when full power isn’t necessary.

Additionally, the energy consumed by servo motors is directly related to the workload they are performing, offering a level of efficiency that fluid systems cannot match. This helps companies reduce their energy bills while minimizing their carbon footprint.

4. Improved Response Times and Speed

Servo motors excel in applications that require high-speed, dynamic movement. Fluid-based systems are inherently slower, as they rely on the compression and release of air or the movement of liquid to generate force. This process takes time, especially when fine-tuning is required.

In contrast, servo motors can achieve rapid, precise movements almost instantaneously. This increased speed is especially beneficial in industries where time-to-market is critical. Whether it’s for robotics, packaging, or CNC machining, the ability to make faster adjustments means companies can achieve higher throughput and productivity, ultimately reducing lead times and improving competitiveness.

5. Compact and Versatile Design

Another key advantage of servo motors over fluid-based systems is their compact size. Hydraulic and pneumatic systems often require bulky pumps, hoses, valves, and reservoirs, which take up a significant amount of space. These systems can be cumbersome and difficult to integrate into smaller or more space-constrained environments.

Servo motors, by comparison, are more compact and can be easily integrated into a wide variety of machine designs. They also offer greater flexibility, enabling manufacturers to design more complex, compact systems without sacrificing performance. This versatility can lead to innovations in product design and more efficient use of available space.

6. Environmentally Friendly

Fluid-based systems, particularly those using hydraulic oil, can present environmental risks if there are leaks or spills. The disposal of used fluids also poses a challenge, as they can contain harmful chemicals that need to be carefully managed.

In contrast, servo motors are typically free of hazardous fluids, making them a more environmentally friendly option. Not only does this reduce the risk of environmental damage, but it also simplifies the regulatory compliance process for businesses, as they do not have to deal with the environmental impacts of fluid disposal and contamination.

7. Enhanced System Integration

The integration of servo motors with other automation technologies is generally easier than integrating fluid-based systems. Servo motors are often part of sophisticated control systems that allow for seamless communication with other components, such as sensors, controllers, and PLCs (Programmable Logic Controllers). This integration enables advanced functionalities, such as predictive maintenance, real-time monitoring, and automatic adjustments based on performance data.

Fluid-based systems, on the other hand, often require specialized equipment and maintenance procedures that make system integration more complex and costly. Moreover, the flexibility and adaptability of servo motors make them ideal for modern, smart manufacturing environments, where interconnected systems work together to optimize production.

8. Better Safety Features

Safety is always a priority in industrial operations, and fluid-based systems can present significant risks. Hydraulic systems, for instance, can generate high pressures that pose a danger if the system fails. There are also risks associated with handling, storing, and disposing of hydraulic fluids.

Servo motors, in comparison, are much safer to operate. While they do carry electrical risks, they generally pose fewer hazards in day-to-day operations. Additionally, the precise control offered by servo motors reduces the likelihood of accidents caused by overshooting or overcompensating movements, a common issue in fluid-based systems.

Servo system also integrate technology like STO ( safe Torque Off ) and some system also include safe speed monitoring or safe position. Those function in fluid power required additional component like safety redundant valve and safety sensors to achieve the same function, making the integration much simpler and less expensive with servo based systems.

Conclusion

The transition from fluid-based technology to servo motor systems is not merely a trend—it represents a fundamental shift toward more efficient, precise, and sustainable automation solutions. Servo motors offer substantial advantages in terms of precision, energy efficiency, maintenance, speed, and safety, making them a clear choice for industries aiming to stay competitive in an increasingly automated world.

While fluid-based systems still have a place in certain applications, the growing demand for high-performance, low-maintenance, and environmentally friendly technologies makes servo motors a more attractive option for modern industrial needs.

Prosynergic offer free consultation service to help you select the right servo technology for your application.

Contact Us for an appointment info@prosynergic.com

New Multi-Protocol Servo Drives from LinMot in the C1250 Family

LinMot offers  a new drives in the popular C1200 servo drive range.

The C1250-Mi  for Multi-Interface

The advantage of this series and its flexibility. The same unit can be configured for the following networks: Profinet/Profidrive, Ethernet IP/CIP Sync, Lin UPP, Powerlink, Sercos III, Ethercat/CiA402, CC-link. So less inventory and more availability.

We encourage you to upgrade to the 1250-MI version for your linear motor from LinMot for your future Project

In addition a version with STO functionality (Safe torque off) is available to simplify your projects that require security.

Contact us for more details

Info@prosynergic.com

We are now the representatives in Quebec for the products of Exlar Automation, a division of Curtiss-Wright

We are proud to be able to offer to our Quebec customers Exlar® brand products, a product manufactured by curtiss-Wright

      

The industrial division of Curtiss-Wright designs and manufactures Exlar® electric screw and roller actuators, rotary servo motors and integrated actuator solutions for a wide range of applications. The unique linear roller screw actuator technology provides efficient electromechanical replacement for hydraulic or pneumatic cylinders with forces of up to 80,000 pounds and speeds of up to 60 inches per second. They are able to provide higher force in a smaller package than other actuator technologies, as well as greater flexibility, greater efficiency and reduced maintenance compared to traditional hydraulic and pneumatic solutions.

GSX actuator with integrated servo motor

Contact us for more details

info@prosynergic.com

LinMot Rotary and Linear Motors, An interesting way to simplify your designs.

Pr01-52
PR01 PR02-88

PR02

LinMot manufactures servo actuators that combine Linear and Rotary motions in a single assembly. Two large families are available the PR01 and the PR02. The Pr01 is thinner and longer and this is characterized by a set of two motors, one behind the other.it offers versions with reducers for applications that require more rotary torque in addition to a compact mount in width For the PR02 series the two motors are installed in parallel in a single aluminum case. Ideal design for the pharma, cosmetic and beverage industry. In addition in the PR02 version, force sensors and integrated magnetic springs are available for caper or other applications requiring precise monitoring of the applied force and cancellation of the gravitational force. Just like other LinMot products, the high performance of the product will  took your breath away as evidenced by the attached videos. If you are a designer who likes to think outside the box, you want to integrate 4.0 technology into your machines LinMot Linear and Rotary Motor will save you time and space in your machines and will set you apart from the competition.

Contact Prosynergic to discuss application and begin the transition of your production technology to the future 😉

Info@prosynergic.com

 

 

New Version PR02 Features and Benefits

You are looking for a high-pressure wash-down stainless steel actuator or gantry? Several options are available from Macron Dynamic

Macron offers several options for environments with high pressure wash. The whole thing is made to meet the IP69K standards

First of all the aluminum actuator can be equipped with the Stainless option or all the accessories are made of stainless steel and where a standard tubular frame is hard-coated anodized.

Macron also offers for extreme environments the MSA-SSB Series such as the photo above, where the whole body is made of stainless steel.

Optional blue food grade guidance wheels are available.

Contact us for your Wash down actuator need , Macron has several configurations available including custom versions

Info@prosynergic.com

New! IP69K stainless steel actuator at Linmot

LinMot introduces new stainless steel actuators. The new generation features a new, more compact design that improves heat dissipation. The new approach increases the power, decreases the mass of the units and eliminates the use of liquid cooling. The new Linear Motors is an addition to the current range to make one of the best IP69K offerings on the market 😎

In addition a Guided version is available, with more rigidity than the original version thanks to the larger guide. The shaft are hollow so the weight and inertia remains low.

It is also possible to combine the units to produce a complete Pick and Place solution ideal for applications with wash down

(Meat, Chicken, Dairy Products, Pharmaceuticals)

 

Please contact us for a presentation on new Linmot products or a quotation

info@prosynergic.com

We have the accessories you need for your robotic projects!

We have the accessories you need

Murrplastik Robots and Cable Chains

Guide Rail, Schneeberger Rack

Guided Macron Dynamic Belt Actuator

Hokuyo Safety Laser Scanner

ASO Safety mat and safety bumper

Anubis 3d  Robots Tools

Linmot Linear Motor for Adjustable Motorized Tools

Linear Encoder, Safety encoder, Sensors and Vison Tr Electronic Sensor

For more information

Info@prosynergic.com

Prosynergic is now the agent for Linmot in Quebec

Linmot

Prosynergic is the proud representative since January 2020 of NTI AG’s products in Quebec. They manufacture Linmot-branded linear cylindrical motors and Magspring springs. You have to see them as linear servos motors. The product is innovative and highly efficient, with accelerations as high as 7.3G and IP69K versions. They are ideal for the food industry or high production rates and high pressure washing are common. Linmot products replace pneumatic cylinders, in addition to giving you a complete  control of speed and positioning, they are more energy  efficient. As pneumatic energy is one of the most expensive to produce and transmit to equipment. They are also easy to apply thanks to their format and weather protection.

Linemote

Linmot headquarters

Contact us to learn how to improve your machine’s performance by replacing your electric or pneumatic cylinders with linear servo technology.

Info@prosynergic.com

https://linmot.com

Linmot linear engine